Cómo un sistema de elaboración de cerveza totalmente automático puede elevar su juego de cerveza artesanal al siguiente nivel

There are more and more options for automated brewing systems on the market. MICET’s range of Intelligent Design, ease of use and customizability will make brewing super fun and efficient. You’ll love brewing with this high-quality and great-looking technique.As much as we love brewing beer, but we also understand that not everyone is eager to uncover every detail of the brewing process. The key is use automated systems to produce quality beer.
The less automated the system, the more you need to do yourself. This could be adding grain, adding hops, putting the beer in a fermenter, or filling it in a keg or bottle.So automated systems can reduce a lot of labor during the brewing process. A fully automated system will basically do it all for you. You only need to press a few buttons

Here we mainly introduce the next four-vessel brewhouse system, That is, mashing tank, lauter tank, kettle tank, whirlpool tank. Each processing unit has an independent pump/valve station with a complete pipeline inside, pneumatic butterfly valve, regulating valve, temperature Sensors, flow sensors, liquid level sensors, turbidity sensors and other measurement and control hardware, with the software programming control system of Siemens PLC, can realize continuous and automatic brewing.

Malt milling

For small systems, a pair of roller miller are mostly used, the outlet is directly connected to the material-water mixer, and the start-stop button of the miller is used as the program start signal, the temperature and flow rate of the water for mashing tank are set in advance, and the opening of the regulating valve and the speed of the hot water pump are automatically controlled by PLC.After mixing, the mixture is directly pumped by mash pump from the bottom of the mashing tank. After the milling process is completed,the system will automatically run the CIP flushing program when the miller is turned off. Of course, for large-scale brewery equipment, it is recommended to use wet malt miller with grain case weighing.

Mashing tank

All steps can be edited in advance, such as preheating temperature, multi-stage temperature control parameters, stirring speed, opening and opening of steam valve during automatic operation, When the temperature rises, the stirring motor and the steam valve start at the same time. Stirring delay stops during heat preservation, and the liquid level is displayed. When the pumping mash process is about to end, the system will automatically add water add water to drain the remaining mash, it will stop the pump valve when the material is empty, and then automatically run the CIP program.

Finally, the interface prompts that the mashing process is completed, and the next batch of mash can be fed. You can edit the mashing formula according to the different requirements of different beer varieties on the mashing process, and click the formula according to your needs during production, the temperature control parameters can be automatically loaded.

Lauer tank

Set all process parameters such as water at the bottom of the tank, feeding, static, reflux, filtration, bad washing, and measurement in advance according to the process requirements.The lauter tank has been prepared with water works before the mashing tank is discharged, waiting for feed. All the water for paving and washing is automatically added through the flow setting, and the flow is adjusted according to the liquid level, and the filtration is completed in the shortest time. During this period, the rotating speed and height of the rake knife are automatically controlled by the turbidity sensor. After the filtration is over, the pump valve will be automatically closed and start discharging the grain , after that ,it’ll automatically run the CIP program.

The kettle tank

In the form of an internal heater, the wort can be heated evenly and form strong convection,Configure the deflector cap to form an umbrella-shaped spray surface to improve DMS volatilization. The boiling process parameters can be set in advance, including the start and end of the boiling, configure a hop filler, you can put hops in advance, and automatically add hops according to the set time. The boiling tank runs automatically according to the wort level, and automatically stops the pump valve and runs the CIP program after discharging.

whirlpool tank and wort cooling

Set the parameters of feeding static time and wort pipeline, sterilization parameter setting, wort cooling parameter setting in advance, and association control with the boiling tank,set the feeding end time as the automatic start time, and 30 minutes before the end of the static time, the high temperature sterilization is automatically turned on. The program will automatically start high-temperature sterilization, starting from the wort cooling plate to the wort inlet pipeline of the fermentation tank, and returning to the hot water tank, then the wort goes through the cooling plate for automatic temperature control and enters the fermentation. During this period, the temperature and flow are automatically operated according to the pre-set parameters. Stop the pump valve and run the CIP program.

Brewing water tank&Hot water tank

The liquid level is displayed and controlled in real time, and the liquid level can be set to automatically control the valve to add water.The temperature of the hot water tank has been maintained at 78-80 degrees Celsius, and the cycle time of the hot water automatic control pump can be set to make the temperature more uniform.The hot water pump and brewing water pump are automatically started while the mashing feed water and the lauter tank are washed and the bottom water is working.

CIP cabinet

The cleaning of hot water tanks, hot alkali tanks, acid tanks, all pots and tanks and the high temperature sterilization of the wort lines etc. are all configured and performed with the CIP station.The mashing system is equipped with a CIP distribution jumper, which controls each channel separately; the fermentation system is equipped with a pump and a circulation pipeline to avoid conflicts with other cleaning. All pump valves, temperature and liquid level in the CIP station operate automatically according to the program.

Cold water tank and ice water tank

Real-time display and control of liquid level. The cold water tank is used to cool the mashed wort, refrigerate the brewing water to 4°C, and after heat exchange with the wort, it reaches 80°C then into the hot water tank for feeding&scrubbing, the ice water tank is used for fermentation, the refrigerant is ethylene glycol, the temperature is usually maintained at -4 °C, and the ice water pump will be automatically started by the program when the wort cooling and fermentation cooling work.

Fermentation tank

The temperature of the fermentation tank is controlled in two stages. After the wort enters the tank, you can set a separate temperature curve for each tank. After setting, click to run, and the system will automatically control the temperature and pressure according to the set value.

When encountering key nodes, it will be reminded to sample or wait for confirmation to avoid quality problems. The compressed air, carbon dioxide, wine inlet pipe, wine outlet pipe, CIP supply and return of the fermentation tank can be set independently. After the setting is completed, a pipe row is formed, and use a jumper to connect with the fermentation tank. When each tank operates independently, it will not affect the work of other tanks.(Example: tank No. 1 is feeding wort, tank No. 2 is pressurizing wine with carbon dioxide, tank No. 3 is blowing with compressed air, tank No. 4 is cleaning CIP, etc, without interfering with each other.

Summary

The MICET design scheme is complete and perfect configuration, with high advancement and stability, and can realize continuous mashing production (one batch of wort every 3 hours).

Each equipment is equipped with the highest standard, and the equipment is equipped with the reasonable collocation and process connection, and reasonable automation (although the automation can be infinitely improved, it is recommended that each customer choose the degree of automation according to their own conditions, such as the most core and The important production process is fully automated, and the auxiliary labor intensity is not high, and manual assistance is also a good choice).
It runs smoothly, can save labor while maintaining stable beer quality. Also it can realize the production of any beer variety and is easy to operate (as long as there are formulas and process parameters, it can be produced, which solves the problem that high-end winemakers are hard to find, and also solves the problem of high labor costs in the production process.).
Simple maintenance and strong stability.
Strong confidentiality, (The operator only needs to master the operation steps. For the parts that need to be kept secret, such as recipes and processes, they can do background confidentiality processing. They need an authorized password to enter the interface to view and modify).
With high scalability, the brewhouse equipment pipeline and control system constitute the core of efficient and high-quality production, and the power system provides sufficient supply. In the future, the production capacity can be expanded only by increasing the number of fermentation tanks.

Thank you for your inquiry and look forward to working with you!

Turnkey solutions for breweries

If you are ready to open a brewery, you can contact us. Micet craft’s engineers will provide you with a list of craft brewery equipment and associated prices. Of course, we can also provide you with a professional turnkey brewery solution, giving you more time to focus on brewing quality beer. Very much looking forward to working with you, my friend!

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Get a turnkey solution for brewery equipment

If you plan to open or expand the brewery, you can contact Micet Craft directly. Our engineers will design and manufacture brewery equipment according to your brewing process. Of course, we will also provide you with a complete turnkey solution. Also, if you plan to expand the brewery, we will provide you with customized solutions.