2.1Overview of Wort Preparation for IPA-type Beer
| Indicators | Results |
|---|---|
| Appearance | Light golden color, delicate luster, intact grains, no putrid odor |
| Impurities (%) | 0.6 |
| Moisture content (%) | 9.8 |
| Dry thousand-grain weight (g) | 36.9 |
| Germination rate (%) | 96 |
| Germination capacity (%) | 92 |
| Protein (%) | 11.9 |
| Water sensitivity (%) | <14 |
2.2 Experimental Materials and Methods
2.2.1 Main Raw Materials
- Australian imported barley (provided by micetcraft)
- White-skinned low-gluten wheat produced in northern Henan Province ,china
2.2.2 Main Experimental Equipment and Instruments
2.2.3 Main Experimental Reagents
2.2.4 Experimental Methods
2.2.4.1 Barley Steeping Experiment
(1) Barley Steeping Experiment
Wash the barley with distilled water, adopt three different steeping schemes (soaking for 4 hours and interrupting for 4 hours, soaking for 4 hours and interrupting for 8 hours, soaking for 6 hours and interrupting for 6 hours), soak the barley in several temperature gradients in turn, and carry out barley germination when the final steeping degree reaches more than 40%.
| Steeping Temperature | 16℃ | 21℃ | 26℃ |
|---|---|---|---|
| Soaking for 4h and interrupting for 6h | Saccharification time/min, Extract/% (mg/100g), α-AN/%, Kolbach index/%, Diastatic power/WK | Saccharification time/min, Extract/% (mg/100g), α-AN/%, Kolbach index/%, Diastatic power/WK | Saccharification time/min, Extract/% (mg/100g), α-AN/%, Kolbach index/%, Diastatic power/WK |
| Soaking for 6h and interrupting for 6h | Saccharification time/min, Extract/% (mg/100g), α-AN/%, Kolbach index/%, Diastatic power/WK | Saccharification time/min, Extract/% (mg/100g), α-AN/%, Kolbach index/%, Diastatic power/WK | Saccharification time/min, Extract/% (mg/100g), α-AN/%, Kolbach index/%, Diastatic power/WK |
| Soaking for 4h and interrupting for 8h | Saccharification time/min, Extract/% (mg/100g), α-AN/%, Kolbach index/%, Diastatic power/WK | Saccharification time/min, Extract/% (mg/100g), α-AN/%, Kolbach index/%, Diastatic power/WK | Saccharification time/min, Extract/% (mg/100g), α-AN/%, Kolbach index/%, Diastatic power/WK |
2.2.4.2 Barley Germination Experiment
(1) Experiment on exploring the optimal germination temperature
When the steeping degree of malt reaches 40%, carry out constant temperature germination experiments at germination temperatures of 14℃, 17℃, 20℃, 23℃, and 26℃ respectively. Dry the malt after germination experiments at various temperatures to remove moisture, then detect its physicochemical properties and indicators. The experimental method is shown in Table 1.3:
| Germination Temperature | 14℃ | 17℃ | 20℃ | 23℃ | 26℃ |
|---|---|---|---|---|---|
| Soaking for 4h and interrupting for 8h, 22℃ | Saccharification time/min, Extract/%, α-AN/(mg/100g), Kolbach index/%, Diastatic power/WK | Saccharification time/min, Extract/%, α-AN/(mg/100g), Kolbach index/%, Diastatic power/WK | Saccharification time/min, Extract/%, α-AN/(mg/100g), Kolbach index/%, Diastatic power/WK | Saccharification time/min, Extract/%, α-AN/(mg/100g), Kolbach index/%, Diastatic power/WK | Saccharification time/min, Extract/%, α-AN/(mg/100g), Kolbach index/%, Diastatic power/WK |
(2) Experiment on exploring the optimal germination method of barley malt
Barley malt with a steeping degree of about 40% is germinated by three methods: increasing temperature, decreasing temperature, and first decreasing temperature then increasing temperature. The barley malt formed after the three germination methods is completely dehydrated, and then its physicochemical properties are identified. The experimental method is listed in Table 1.4.
| Germination Process | Gradually decreasing from 26℃ to 14℃ | Gradually decreasing from 23℃ to 17℃ then to 14℃ | Gradually increasing from 14℃ to 20℃ then to 26℃ |
|---|---|---|---|
| Soaking for 4h and interrupting for 8h, 22℃ | Saccharification time/min, Extract/%, α-AN/(mg/100g), Kolbach index/%, Diastatic power/WK | Saccharification time/min, Extract/%, α-AN/(mg/100g), Kolbach index/%, Diastatic power/WK | Saccharification time/min, Extract/%, α-AN/(mg/100g), Kolbach index/%, Diastatic power/WK |
2.2.4.3 Wheat Steeping Experiment
| Steeping Temperature | 12℃ | 14℃ | 16℃ |
|---|---|---|---|
| Soaking for 2h and interrupting for 4h | Saccharification time/min, Extract/%, α-AN/(mg/100g), Diastatic power/WK, Kolbach index/% | Saccharification time/min, Extract/%, α-AN/(mg/100g), Diastatic power/WK, Kolbach index/% | Saccharification time/min, Extract/%, α-AN/(mg/100g), Diastatic power/WK, Kolbach index/% |
| Soaking for 3h and interrupting for 3h | Saccharification time/min, Extract/%, α-AN/(mg/100g), Diastatic power/WK, Kolbach index/% | Saccharification time/min, Extract/%, α-AN/(mg/100g), Diastatic power/WK, Kolbach index/% | Saccharification time/min, Extract/%, α-AN/(mg/100g), Diastatic power/WK, Kolbach index/% |
2.2.4.4 Wheat Germination Experiment
Wheat soaking method process:
First, wash the wheat with distilled water, then soak the wheat (soak for 2 hours and interrupt for 8 hours, the soaking temperature of wheat is about 14℃). When the steeping degree reaches more than 38%, end the wheat soaking process, and the wheat germinates.
(1) Exploration of the optimal temperature for wheat germination
When the steeping degree of wheat reaches 38%, carry out constant temperature germination experiments at germination temperatures of 13℃, 15℃, and 17℃ respectively. Dry the wheat malt after germination experiments at various temperatures to remove moisture, then detect its physicochemical properties and indicators. The experimental method is shown in Table 1.6.
| Germination Temperature | 13℃ | 15℃ | 17℃ |
|---|---|---|---|
| Soaking for 2h and interrupting for 4h, 14℃ | Saccharification time/min, Extract/%, α-AN/(mg/100g), Kolbach index/%, Diastatic power/WK, Viscosity/mPas, Protein/% | Saccharification time/min, Extract/%, α-AN/(mg/100g), Kolbach index/%, Diastatic power/WK, Viscosity/mPas, Protein/% | Saccharification time/min, Extract/%, α-AN/(mg/100g), Kolbach index/%, Diastatic power/WK, Viscosity/mPas, Protein/% |
(2) Exploration of the optimal germination method of wheat malt
Wheat malt with a steeping degree of about 38% is germinated by three methods: increasing temperature, decreasing temperature, and first decreasing temperature then increasing temperature. The wheat malt formed after the three germination methods is completely dehydrated, and then its physicochemical properties are identified. The experimental method is listed in Table 1.7.
| Germination Process | Gradually increasing from 13℃ to 17℃ | Gradually decreasing from 17℃ to 13℃ | First decreasing from 15℃ to 13℃ then increasing to 17℃ |
|---|---|---|---|
| Soaking for 2h and interrupting for 4h, 14℃ | Saccharification time/min, Extract/%, α-AN/(mg/100g), Kolbach index/%, Diastatic power/WK, Viscosity/mPas, Protein/% | Saccharification time/min, Extract/%, α-AN/(mg/100g), Kolbach index/%, Diastatic power/WK, Viscosity/mPas, Protein/% | Saccharification time/min, Extract/%, α-AN/(mg/100g), Kolbach index/%, Diastatic power/WK, Viscosity/mPas, Protein/% |
(3) Exploration of the optimal germination time of wheat malt
When the steeping degree of wheat reaches 38%, carry out constant temperature (15℃) germination experiments with wheat germination times of 4d, 5d, 6d, and 7d respectively. Dry the wheat malt after germination experiments at various temperatures to remove moisture, then detect its physicochemical properties and indicators. The experimental method is shown in Table 1.8.
| Germination Time | 4d | 5d | 6d | 7d |
|---|---|---|---|---|
| Soaking for 2h and interrupting for 4h, 14℃ | Saccharification time/min, Extract/%, α-AN/(mg/100g), Kolbach index/%, Diastatic power/WK, Viscosity/mPas, Protein/% | Saccharification time/min, Extract/%, α-AN/(mg/100g), Kolbach index/%, Diastatic power/WK, Viscosity/mPas, Protein/% | Saccharification time/min, Extract/%, α-AN/(mg/100g), Kolbach index/%, Diastatic power/WK, Viscosity/mPas, Protein/% | Saccharification time/min, Extract/%, α-AN/(mg/100g), Kolbach index/%, Diastatic power/WK, Viscosity/mPas, Protein/% |
2.3 Results and Discussion
2.3.1 Selection of the Optimal Barley Steeping Scheme
2.3.1.1 Correlation between Steeping Degree and Different Temperatures and Time under the Scheme of Soaking for 4h and Interrupting for 4h
(Figure 1.2 Change of Barley Steeping Degree with Steeping Time at Different Temperatures)
From Figure 1.2, it can be concluded that when using the scheme of soaking for 4 hours and interrupting for 4 hours for steeping, when the final steeping degree is controlled above 40%, the steeping time can be controlled at about 20h at temperatures of 31℃ and 26℃, which takes less time. However, when completing a 40% steeping degree at 21℃, it takes 24h to meet the requirement, and the time consumed for the steeping process at 16℃ is as long as 28h; it can also be seen that the water absorption rate of barley decreases sequentially from 31℃ to 16℃.
2.3.1.2 Correlation between Steeping Degree and Different Temperatures and Time under the Scheme of Soaking for 4h and Interrupting for 8h
(Figure 1.3 Change of Barley Steeping Degree with Steeping Time at Different Temperatures)
From Figure 1.3, it can be concluded that when using the scheme of soaking for 4 hours and interrupting for 8 hours for steeping, when the final steeping degree is controlled above 40%, the steeping time can be controlled at about 20h at temperatures of 31℃ and 26℃, which takes less time. However, when completing a 40% steeping degree at 21℃, it takes 24h to meet the requirement, and the time consumed for the steeping process at 16℃ is as long as 28h; when selecting the scheme of soaking for 4 hours and interrupting for 8 hours, the water absorption rates of barley at the four temperature gradients are not much different, which is conducive to barley germination.
2.3.1.3 Correlation between Steeping Degree and Different Temperatures and Time under the Scheme of Soaking for 6h and Interrupting for 6h
(Figure 1.4 Change of Barley Steeping Degree with Steeping Time at Different Temperatures)
From Figure 1.4, it can be concluded that the experimental results of the correlation between steeping degree and different temperatures and time obtained by adopting the scheme of soaking for 6 hours and interrupting for 6 hours are basically consistent with those obtained by adopting the scheme of soaking for 4 hours and interrupting for 8 hours and the scheme of soaking for 4 hours and interrupting for 4 hours. However, in the actual production process, the longer the barley soaking time, the greater the water requirement, which is not conducive to the environmental protection principle of energy conservation and emission reduction. Therefore, compared with the scheme of soaking for 4 hours and interrupting for 4 hours and the scheme of soaking for 6 hours and interrupting for 6 hours, the scheme of soaking for 4 hours and interrupting for 8 hours is the most suitable process scheme.
2.3.2 Selection of the Optimal Barley Steeping Temperature
We can draw the following conclusions from Figure 1.5: When carrying out the barley soaking process using the scheme of soaking for 4 hours and interrupting for 8 hours, the saccharification time, the activity of starch saccharifying enzyme of barley malt, the content of extracted substances in barley malt, the content of α-AN in barley malt, and the Kolbach index of barley malt at the temperature gradients of 16℃, 21℃, 26℃, and 31℃ show significant differences. The shortest saccharification time is at the temperature gradient of 26℃, and the longest saccharification time is at the temperature gradient of 31℃. Although the extracts at the temperature gradients of 16℃, 21℃, 26℃, and 31℃ show significant differences, the difference in their contents is not obvious. At the temperature gradient of 26℃, the activity of starch saccharifying enzyme is the strongest; there is no significant difference between barley soaked at 26℃ and 31℃, and there is also no significant difference in the Kolbach index between barley soaked at 16℃ and 21℃, but the value is relatively high, and there is a relatively significant difference compared with barley soaked at 26℃ and 31℃; in terms of α-AN content, there is no significant difference between barley soaked at 16℃ and 21℃, but there is a significant difference compared with 26℃ and 31℃. At temperatures of 26℃ and 31℃, there is also a significant difference in α-AN content, and it is significantly higher at 31℃ than at 26℃.
2.3.3 Selection of the Optimal Barley Germination Temperature
From Figure 1.6, it can be concluded that for barley malt soaked using the scheme of soaking for 4 hours and interrupting for 8 hours, the α-AN, starch saccharifying enzyme activity, and Kolbach index of the malt after germination show significant differences at temperatures of 14℃, 17℃, 20℃, 23℃, and 26℃. The barley germination temperature at which the Kolbach index is the largest and the starch saccharifying enzyme activity is the strongest is 17℃, but the α-AN content in the malt at 17℃ is relatively lower than that at 14℃; in terms of the time used for saccharification, there is not much difference in the germination temperatures at 14℃ and 16℃, and the values are very close; the same is true for 23℃ and 26℃, but there is a significant difference between these two temperatures and the other three temperatures. In addition, the time used for saccharification is the shortest when the germination temperature is 17℃; in terms of the extract of barley malt at the 5 germination temperatures, 17℃ is very different from 14℃, 20℃, 23℃, and 26℃, while there is no very significant difference in the extract between the three temperatures of 14℃, 23℃, and 26℃. The temperature at which the extract value of barley during germination is the largest is 17℃. In summary, through experiments, we found that 17℃ is the most favorable and suitable temperature for barley germination.
2.3.4 Selection of the Optimal Barley Germination Scheme
(Figure 1.7 Influence of Different Steeping Schemes on 5 Physicochemical Properties of Barley Malt)
According to the data in Figure 1.7, for barley malt soaked using the scheme of soaking for 4 hours and interrupting for 8 hours, the α-AN, starch saccharifying enzyme activity, and extract of the malt after germination show significant differences when the temperature is from 14℃ to 26℃, from 26℃ to 14℃, and from 23℃ to 26℃ (first decreasing then increasing). The barley germination scheme with the largest α-AN content, the strongest starch saccharifying enzyme activity, and the largest extract content is from 26℃ to 14℃. There is no significant difference in the saccharification time between the two schemes of from 14℃ to 26℃ and from 26℃ to 14℃, but there is a significant difference between the scheme of first decreasing then increasing from 23℃ to 26℃ and the other two schemes. The saccharification time is the shortest in the scheme of from 26℃ to 14℃ among the three germination schemes; the scheme of continuous heating from 14℃ to 26℃ has a significant difference in the Kolbach index compared with the other two schemes, while there is basically no difference between the scheme of continuous cooling from 26℃ to 14℃ and the scheme of first decreasing then increasing from 23℃ to 26℃, and the Kolbach index obtained by the scheme of first decreasing then increasing from 23℃ to 26℃ is the largest. In summary, it can be concluded that the scheme of continuous cooling from 26℃ to 14℃ is the optimal scheme.
2.3.5 Selection of the Optimal Wheat Steeping Temperature
2.3.5.1 Correlation between Wheat Steeping Degree and Different Temperatures and Time under the Scheme of Soaking for 2h and Interrupting for 4h
(Figure 1.8 Change of Wheat Steeping Degree with Steeping Time at Different Temperatures)
From Figure 1.8, it can be seen that for the wheat steeping scheme of soaking for 2 hours and interrupting for 4 hours, the water absorption rates at the three temperature gradients are relatively fast, and the time consumed when the steeping degree reaches more than 38% is generally about 20h. Among them, the water absorption rate at 16℃ is relatively faster than that at the other two temperatures during the entire steeping process. The water absorption rate of wheat steeping at 14℃ is relatively average compared with the other two temperature gradients, which is more conducive to the occurrence of various metabolic reactions during the later germination process of wheat.
2.3.5.2 Correlation between Wheat Steeping Degree and Different Temperatures and Time under the Scheme of Soaking for 3h and Interrupting for 3h
(Figure 1.9 Change of Wheat Steeping Degree with Steeping Time at Different Temperatures)
From Figure 1.9, it can be seen that for the wheat steeping scheme of soaking for 3 hours and interrupting for 3 hours, the water absorption rates at the three temperatures are longer than those of the scheme of soaking for 2 hours and interrupting for 4 hours. When the steeping degree reaches about 38%, it generally takes more than 20h. By investigating the relationship between steeping degree and steeping time at the three temperature gradients, it is found that the relationship between steeping degree and steeping time at each temperature gradient under the two steeping schemes is not much different.
2.3.6 Selection of the Optimal Wheat Steeping Temperature
(Figure 2.0 Influence of Different Steeping Temperatures on 5 Physicochemical Properties of Barley Malt)
Through the analysis of Figure 2.0, it can be seen that when carrying out the wheat soaking process using the scheme of soaking for 2 hours and interrupting for 4 hours, the saccharification time of wheat malt, the starch saccharifying enzyme activity of wheat malt, the content of extracted substances in barley malt, the content of α-AN in wheat malt, and the Kolbach index at the temperature gradients of 12℃, 14℃, and 16℃ show a certain gap. In terms of saccharification time, the saccharification time increases with the increase of temperature, but the difference in saccharification time at the three temperature gradients is not very large, basically maintaining below 15min; in terms of extract content, the extract content at 14℃ is significantly higher than that at the other two temperatures, and the extract content at the three temperatures is maintained at around 80%, and there is no significant positive correlation between extract content and temperature; in terms of Kolbach index, the Kolbach index increases with the increase of temperature; in terms of starch saccharifying enzyme activity, i.e., diastatic power, the activity of starch saccharifying enzyme at 14℃ reaches 310WK, which is higher than that at 12℃ and 16℃. A high amylase activity value is very beneficial for later germination; in terms of α-AN content, the values at the three temperature gradients are not much different, basically maintaining around 140(mg/100g), which meets the brewing requirements.
2.3.7 Selection of the Optimal Wheat Germination Temperature
| Items | Germination Temperature | ||
|---|---|---|---|
| 13℃ | 15℃ | 17℃ | |
| Saccharification time/min | 14 | 12 | 10 |
| Extract/% | 80.56 | 83.06 | 81.23 |
| α-AN/(mg/100g) | 130 | 137 | 143 |
| Kolbach index/% | 38.5 | 41.6 | 43.1 |
| Diastatic power/WK | 306 | 315 | 298 |
| Viscosity/mPas | 1.9 | 1.5 | 2.2 |
| Protein/% | 13.4 | 12.2 | 13.8 |
2.3.8 Selection of the Optimal Wheat Germination Scheme
| Items | Germination Scheme | ||
|---|---|---|---|
| Gradually increasing from 13℃ to 17℃ | Gradually decreasing from 17℃ to 13℃ | First decreasing from 15℃ to 13℃ then increasing to 17℃ | |
| Saccharification time/min | 12 | 15 | 11 |
| Extract/% | 82.92 | 81.06 | 80.75 |
| α-AN/(mg/100g) | 134 | 128 | 140 |
| Kolbach index/% | 42.0 | 39.6 | 40.3 |
| Diastatic power/WK | 317 | 310 | 303 |
| Viscosity/mPas | 1.7 | 2.0 | 2.5 |
| Protein/% | 12.4 | 12.9 | 13.3 |
2.3.9 Selection of the Optimal Wheat Germination Days
| Items | Germination Days | |||
|---|---|---|---|---|
| 4d | 5d | 6d | 7d | |
| Saccharification time/min | 13 | 12 | 11 | 10 |
| Extract/% | 81.54 | 82.86 | 82.90 | 83.28 |
| α-AN/(mg/100g) | 128 | 132 | 139 | 129 |
| Kolbach index/% | 42.23 | 42.85 | 43.02 | 43.84 |
| Diastatic power/WK | 312 | 320 | 306 | 310 |
| Viscosity/mPas | 1.7 | 2.0 | 2.2 | 2.0 |
| Protein/% | 11.7 | 12.2 | 13.5 | 12.5 |
2.4 Summary of This Chapter
References
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Author Profile: Alex Chen, Lead Brewery Process Engineer
— Alex Chen
“Lead Brewing Process Engineer at Micetcraft”
My mission is simple: to empower brewers with the tools and knowledge they need to turn their vision into exceptional beer. Every detail in our equipment is engineered with the brewer’s success in mind. Because when you thrive, the entire craft community thrives.”
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