Depending on the required output and the type of beer brewed, craft breweries have different sizes of brewing systems and brewery tanks. The following guide will help you choose the appropriate brewery equipment for your brewery to suit your required annual output.
Containers Needed for Brewing
After a while, the carbohydrate-rich water is transferred to the Boil Kettle next to the mash tun. There is a heating source in the Boil Kettle to heat the wort to boiling temperature. You can add hops and other special ingredients during the boiling process, the amount and type of addition depend on the brewing recipe. After heating, the wort will be transferred to the Whirlpool tank, forcing the wort to form a vortex, separating the wort from the larger particles (such as hops) in the solution.
Mash/Lauter Tun, Boil Kettle, and Whirlpool tank are usually next to each other. There is a platform and stairs between them. These equipment are collectively called brewhouse equipment. Brewers can intuitively check the brewing process and add other ingredients through the operation panel of brewhouse equipment. According to different product and brewing batch requirements, brewhouse will have a variety of combinations.
Subsequently, the wort is transferred to the fermentation vessel (fermentation tank). You need to add yeast to the fermenter to convert the sugar in the malt into alcohol. Depending on the brewing process, the fermentation time will be different. The fermentation process can last from days to weeks.
Immediately afterward, the fermentation process stops, and the beer will be transferred to the bright tank. In the bright tank, the beer will be cooled and the remaining particles in the beer will sink to the bottom of the tank. The bright tank helps beer to complete further clarification, of course, you can also complete carbonation in the bright tank. Finally, the clarified beer will be filled with a beer filling machine, which is convenient for consumers to buy and drink.
Size Considerations
For new breweries whose sales and growth are uncertain, choosing a suitable brewery size is a very good idea. Choosing large brewhouse equipment at the beginning puts pressure on initial funding and makes a batch of poor quality beer a costly mistake. Choosing small brewhouse equipment at the beginning may not meet the needs of consumers.
Consider the space available in the brewery. If there is not much space to add more fermentation tanks and bright tanks in the future, it is very unwise to start with a large-scale brewing system. The height of the ceiling is also important because the height of the fermentation tank and the bright tank is very large. Although the height can be adjusted by adjusting the diagonal angle, the ceiling height is still very demanding.
You can consider starting with a smaller nano-brewery, and then buying fermentation tanks and bright tanks that are twice the size of the brewhouse. This is a great idea. Micet Craft can also provide you with the best nano brewery equipment.
Finding The Right Brewhouse
Annual Production = (Brewhouse Size) x (# of Weekly Brews) x (Weeks Brewed Per Year)
Or:
Brewhouse Size = Annual Production / (# of Weekly Brews x Weeks Brewed Per Year)
For example, a brewery hopes to brew 3,000 bbl per year and plans on brewing five times per week throughout the year. Using the equation:
3,000 bbl =Brewhouse Size x 5 Weekly Brews x 52 Weeks
3,000 bbl / (5 Weekly Brews x 52 Weeks) = Brewhouse Size
3,000 bbl / 260 = 11.54 bbl (rounded up to 12 bbl)
Number of Fermentation Vessels
Daily fermenting volume available = # vessels * volume of the vessel
Turns per year = # of brew days per year/days to ferment average beer
Annual capacity = fermenting volume * turns per year
A way to simplify this is to assume 80% ale production (shorter fermentation time), 20% lager production (longer fermentation time), and 50 weeks of the brewing (assumes some vacation and/or maintenance time):
Annual capacity = fermenting volume * 42
This also assumes that you have enough brite tanks to rotate beers this quickly.
If you plan to have a lot of different beers on tap at any given time, consider starting with the same ratio of bright to fermentation vessels.
Brewhouse Heat Source
Direct Fire
- Pros: least expensive; the best option for small systems
- Cons: a concentrated area of
heat that can scorch the wort; inefficient energy use (heat lost to the surrounding air); not for use on systems larger than 10 barrels
Indirect Fire
- Pros: priced like direct fire; no scorching
- Cons: not as efficient as electric or steam; not for use on systems larger than 10 barrels
Electric Fire
- Pros: Less expensive than steam; very efficient energy use
- Cons: electricity sometimes more expensive than gas; needs 3-phase heavy power; not for use on systems larger than 10 barrels
Steam Fire
- Pros: fairly efficient; heats quickly
- Cons: most expensive; requires separate costly boiler; boiler maintenance
Many craft beer lovers, especially those who want to invest in opening a craft brewery, do not know which heating method is most suitable for their brewing system. For craft breweries, there are three popular heating methods, namely electric heating, steam heating, and direct fire heating. The heating method will affect the brewing process, and
How to choose the heating method for a brewhouse is one of the important issues that need to be considered when setting up a brewery. In this article, Micet Craft will introduce you to what aspects of the brewhouse heating method should be considered. Questions to consider when choosing the heating method of the brewery:
Many craft beer lovers, especially those who want to invest in opening a craft brewery, do not know which heating method is most suitable for their brewing system. For craft breweries, there are three popular heating methods, namely electric heating, steam heating, and direct fire heating. The heating method will affect the brewing process, and
How to choose the heating method for a brewhouse is one of the important issues that need to be considered when setting up a brewery. In this article, Micet Craft will introduce you to what aspects of the brewhouse heating method should be considered. Questions to consider when choosing the heating method of the brewery:
Choosing a brewery equipment manufacturer
For brewery equipment manufacturers, it is very important to check their references. You can ask them for a list of their customers, and contact them personally to ask:
- What was ordered?
- Quality of equipment received?
- Any delays?
- Issues encountered and how supplier responded?
- Whether they would order from the supplier again?
- If they recommend this supplier?
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